At Aeromotive, design is where performance, manufacturability, and long-term reliability come together. Every program begins with a structured engineering review to ensure the assembly is ready for controlled production.

Whether you provide a rough concept, an existing drawing, or a physical sample, our team validates the design before it moves to the manufacturing floor.

Engineering Review & Validation

A successful wire harness program starts with clear verification.

We review:

  • Cable length and routing requirements

  • Material and connector fitment

  • Bill of Materials accuracy

  • Physical dimensions and tolerances

  • Engineering Change Orders and revision control

This process eliminates downstream issues and stabilizes production from the start.

Design for Manufacturability

Good design does more than meet specifications. It supports repeatable manufacturing.

Our team evaluates:

  • Tooling requirements

  • Termination methods and applicator validation

  • Testing criteria

  • Assembly sequencing

  • Risk areas that could affect field performance

By identifying soft points early, we prevent delays, rework, and audit concerns later.

Documentation & Process Control

In high reliability industries, documentation is as critical as the product itself.

Every design phase includes:

  • Controlled revision management

  • Defined quality checkpoints

  • Compliance planning for AS9100 and ISO standards

  • Clear communication between engineering and production

Consistency is not improvised. It is built into the design process.

Built for Long Term Support

Design decisions impact the full lifecycle of an assembly. Our approach supports:

  • Low volume and high mix production

  • Prototype to production scalability

  • Future remanufacturing and obsolescence planning

  • Traceability throughout the product lifecycle

From first concept through end of life, design sets the foundation for quality.

Contact Us for Custom Wiring Harness Work

Terms

As a reminder, this form should be used for customers who are interested in a “New” or “Build to Print” wire assembly.

For a “1-Off” please go to your industry tab; Automotive, Commercial or Av/Aerospace and click on “Harness Quote.”

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