At Aeromotive, design is where performance, manufacturability, and long-term reliability come together. Every program begins with a structured engineering review to ensure the assembly is ready for controlled production.
Whether you provide a rough concept, an existing drawing, or a physical sample, our team validates the design before it moves to the manufacturing floor.
A successful wire harness program starts with clear verification.
We review:
Cable length and routing requirements
Material and connector fitment
Bill of Materials accuracy
Physical dimensions and tolerances
Engineering Change Orders and revision control
This process eliminates downstream issues and stabilizes production from the start.
Good design does more than meet specifications. It supports repeatable manufacturing.
Our team evaluates:
Tooling requirements
Termination methods and applicator validation
Testing criteria
Assembly sequencing
Risk areas that could affect field performance
By identifying soft points early, we prevent delays, rework, and audit concerns later.
In high reliability industries, documentation is as critical as the product itself.
Every design phase includes:
Controlled revision management
Defined quality checkpoints
Compliance planning for AS9100 and ISO standards
Clear communication between engineering and production
Consistency is not improvised. It is built into the design process.
Design decisions impact the full lifecycle of an assembly. Our approach supports:
Low volume and high mix production
Prototype to production scalability
Future remanufacturing and obsolescence planning
Traceability throughout the product lifecycle
From first concept through end of life, design sets the foundation for quality.
Terms
As a reminder, this form should be used for customers who are interested in a “New” or “Build to Print” wire assembly.
For a “1-Off” please go to your industry tab; Automotive, Commercial or Av/Aerospace and click on “Harness Quote.”