The global wire and cable market for automotive, commercial equipment, and aerospace reached $55 billion in 2024, fueled by rapid electrification and advanced vehicle technologies. Modern vehicles now contain nearly 10,000 feet of wiring — a dramatic rise from just a few hundred meters three decades ago — reflecting the growing reliance on electronics for comfort, safety, and automation.
Key Trends in Wire and Cable
1. Electrification & Automation
Features like ADAS, SRS, navigation, infotainment, electric tailgates, and electronic parking brakes are now standard.
New wiring types such as Ethernet, optical fiber, coaxial, and STP cables support high-speed data transfer for infotainment, safety, and driver-assistance systems.
2. Rise of Electric Vehicles (EVs)
- EVs require more and heavier wiring than ICE vehicles, averaging around 13,780 feet per vehicle.
- High-voltage (200–800V) wiring is driving growth in HV cable demand.
- By 2030, 395 million EVs are expected on the road, further boosting market demand.
3. Material Trends – Copper vs Aluminum
- Copper (~70% market share) remains essential for motors, batteries, and power cables.
- EVs use 3–4x more copper than ICE vehicles, though copper intensity per vehicle may slightly decline.
- Aluminium (~20% market share) is gaining ground for being lighter and cost-effective, reducing vehicle weight and improving efficiency.
Aeromotive Solutions for a Changing Market
Since 1996, Aeromotive has provided innovative wiring solutions to meet evolving industry demands:
Connector Replacements: Fast, reliable, and high-quality.
Remanufactured Wire Assemblies: A sustainable alternative to full assembly rebuilds.
Build to Print: Collaborating with customers to deliver assemblies that meet exact specifications for quality, cost, and delivery.
Future-proof your wiring projects with Aeromotive — expertise you can trust for the electrified future.
We’d love to hear from you. What topics around harnesses or connectors are you most interested in?
Drop us a line—we might just feature it in our next blog.
Where to Find Us Next:
Aeromotive is proud to support the industry through upcoming events, where we look forward to connecting with you in person!
- 🎸 Music City Collision Conference 2025 – Stop by our booth at Music City Collision Conference
Your customer feedback drives everything we do — we’d love to hear what you’d like us to showcase at these events!
