Municipalities/ Military Capabilities

Manufacturing Groups

Freightliner, Mack, International, Volvo, Kenworth, Peterbilt, Caterpillar, John Deere, CAT, Ford, GMC, Fiat Chrysler, Fleet management.

Manufacturing Capabilities

  • Remanufacturing Processes-reduced waste, lower cost, quicker turn
  • Contract manufacturing-Controlled quality processes
  • Hi mix/low volume
  • Sensor technology integration
  • Aluminum wire inventory/processing

Wire Harness and Cable Capabilities

  • Harness / Job Sequencing
  • Automated processes – 4 processing stations for seal, tinning, crimping and cutting applications
  • Stripping

WIRE SIZE 30-12 AWG (0.05-4mm2), optional to 10 AWG (6mm2). Maximum wire OD
is 0.210 inch (5mm).

WIRE LENGTHS 1 in – 325 ft (25 mm – 100 m).
STRIP LENGTHS 0-1.26 in (0-32 mm).

  • Window / Mid Stripping
  • Open Barrel Crimping
  • Closed Barrel Crimping
  • Insertion of Weather Seals
  • Wire End Twisting
  • Wire End Tinning
  • Ink Jet Marking
  • Marking with Labels
  • Batching of Finished Wires
  • Coiling of Long Wires
  • Short Length Processing
  • Shielded cable
  • Fiber optics

Design/layout Capabilities

  • 3D prototyping
  • CAD layout-Electronics integration, “New” product design

Machine Capabilities

  • Injection molding
  • Over/insert molding
  • Thermoplastic Injection molding; Bringing electronics into plastics.
  • Tooling-CNC

Injection Molding Machines

Mix of vertical and horizontal presses

Tonnage Screw Ø Daylight (Min.) Daylight (Max.)
15T 24mm 7.874″ 14″
25T 22mm 6″ 18″
40T 25mm 7.09″ 20.87″
40T 25mm 7.09″ 20.87″
40T 28mm 7.9″ 15.7″
70T 35mm 4.72″ 12.59″
80T 35mm 5.91″ 26.77″
100T 35mm 9.84″ 27.86″
135T 45mm 9.85″ 23.64″
135T 50mm 9.85″ 23.64″
230T 56mm 10.24″ 22.83″
275T 55mm 7.87″ 21.65″