Quality at Aeromotive is built into the process from the first design review through final inspection. It is not added at the end of production. Every assembly is manufactured under defined standards that prioritize repeatability, compliance, and long-term reliability.

Certified Quality Standards

Our quality system is certified to AS9100D and ISO 9001:2015, with adherence to IPC J-STD requirements where applicable. These certifications reflect structured process control, documented validation, and continuous improvement.

For customers operating in aerospace, automotive, defense, and other high-reliability industries, compliance is not optional. Our processes are designed to meet audit requirements and support defensible manufacturing.

Process Control & Validation

Many termination and assembly operations are considered special processes. They cannot be fully verified by inspection alone. For that reason, we rely on validated equipment and controlled parameters to ensure consistency.

Machine applicators are used where required to maintain measurable crimp force, compression, and alignment. Setup values are documented and monitored to eliminate uncontrolled variation. This approach reduces the risk of latent defects that may not be visible during final inspection.

Comprehensive Testing

Testing confirms both performance and safety. Depending on application requirements, assemblies may undergo:

• Continuity testing to verify electrical flow and open circuits

• HiPot testing to validate insulation strength

• Pull testing to confirm mechanical integrity

• Microscopic inspection for termination verification

Each testing method serves a defined purpose within the overall quality strategy.

Documentation & Traceability

Quality extends beyond the physical assembly. Controlled documentation, revision management, lot tracking, and corrective action processes are integrated into daily operations.

When issues are identified, root cause analysis and corrective actions are implemented and documented. This ensures stability across future production runs.

Built for Long-Term Reliability

Quality is measured not only at delivery, but in long-term field performance. Our structured processes, validated tooling, and defined inspection criteria are designed to deliver assemblies that perform reliably in demanding environments.

From compliance to testing to documentation, quality is engineered into every step.