Extended lead times, discontinued components, and rising material costs continue to affect automotive, commercial, and aerospace programs. When replacement parts are unavailable or delayed, operations can slow down quickly.
Aeromotive’s RNR (Remove & Repair) Program provides a practical option for restoring critical assemblies when OEM parts are difficult to source. The following outlines when RNR is beneficial and how it fits into a broader maintenance and procurement strategy.
1. Addressing Obsolete or Unsupported Components
OEMs routinely phase out parts with low production volumes. When this happens, equipment operators may have no direct replacement path.
RNR enables teams to continue using existing systems by rebuilding the original assembly to required performance specifications. This helps avoid redesigns or larger system changes that create downtime and added cost.
2. Managing Downtime Caused by Backorders
Even when components are still in production, backorders and long lead times can limit equipment availability.
RNR can often be completed in less time than it takes to receive a replacement part, allowing operations to stay active while avoiding extended outages.
3. Reducing Cost Pressures
Repairing an assembly typically offers cost advantages compared to purchasing a new component—especially when working with specialty connectors, aerospace-grade materials, or custom harness assemblies.
RNR enables you to maintain required functionality while reducing procurement and inventory expenses.
4. Maintaining Traceability and Compliance
Many operating environments require documented processes and controlled materials.
Aeromotive performs all RNR work under its AS9100D, ISO 9001, and IPC/WHMA-A-620 certified procedures, ensuring:
Material traceability
Repeatable processes
Documented inspection steps
Consistent workmanship
This provides a high level of confidence when repairing assemblies used in regulated or safety-critical applications.
5. Supporting Sustainability and Lifecycle Extension
Repairing existing assemblies reduces waste, limits scrap, and extends the life of components that still meet functional requirements.
As a Manufactured Again partner, Aeromotive integrates sustainability into day-to-day operations by enabling customers to reuse and restore parts whenever practical.
6. Typical RNR Applications
Aeromotive performs RNR on a wide range of assemblies, including:
Automotive modules and wire harnesses
Industrial and commercial equipment assemblies
Aerospace connectors and subassemblies
Legacy or proprietary parts without OEM support
If the assembly can be removed and evaluated, Aeromotive can typically determine repairability quickly.
Conclusion
RNR provides an effective option when replacement parts are unavailable, delayed, or cost prohibitive. It supports operational continuity, reduces procurement challenges, and maintains technical and compliance requirements.
To determine whether your assembly is a candidate for RNR, Aeromotive can provide an initial evaluation and expected turnaround time.
We’d love to hear from you. What topics around harnesses or connectors are you most interested in?
Drop us a line—we might just feature it in our next blog.
