The world of wire harness manufacturing is evolving rapidly, driven by technological advancements that are reshaping industries like automotive and aerospace. Last week, we had the opportunity to participate in ICAR Live at SEMA/AAPEX 2024, where we explored the future of wire harness and cable assembly processes.
From precision tooling to sustainable repair models, the event was a showcase of innovation. Here are the key insights we took away from the show:
Precision & Automation: The Future of Wiring Harness Manufacturing
Advances in tooling and automation have transformed wire harness manufacturing, improving efficiency while maintaining the precision needed to support today’s intricate vehicle designs. These improvements are not only reducing errors but also enabling production to keep pace with the growing complexity of vehicle electronics.
Smaller Wiring Challenges Demand Specialized Solutions
Modern vehicles are integrating more advanced technologies, such as cameras, sensors, and autonomous features. These require smaller, more complex wiring assemblies, which demand specialized tools and precision processes. Automation plays a critical role in addressing these challenges, ensuring quality and durability.
ADAS and the Call for Standardization
Advanced Drivers Assistance Systems (ADAS) remain a hot topic in the industry. A key takeaway from our session was the need for the Society of Automotive Engineers (SAE) to release a position paper outlining repairable and non-repairable components for ADAS. Clear standards will be essential for ensuring safety and reliability.
Sustainability Through Repair Models
Today’s wire harness assemblies meet or exceed vehicle electrical demands, but field repairs for certain components are increasingly impractical. Sustainability models like Remove and Repair or Remanufacturing Programs are emerging as the best paths forward to extend product lifecycles while maintaining performance.
Conclusion
The advancements in wire harness manufacturing are enabling safer, smarter vehicles while addressing challenges like wiring complexity and sustainability. Collaboration, standardization, and innovation are driving the industry forward.
If you missed our live session, you can watch the full presentation below.
