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Category: Educational Hub

3D Printing: From Prototype to Production in Wire Harness Manufacturing

Request a Quote Today! In industries like automotive, aerospace, and electronics, wire harnesses are vital for efficient power and data transmission. Traditionally, producing these harnesses involves costly and time-consuming methods. Aeromotive Services Inc. is revolutionizing this process by integrating 3D printing technology, addressing challenges like high tooling costs and long lead times. Overcoming Traditional Manufacturing Challenges Conventional wire harness manufacturing

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If It’s Compromised, Replace It: The Critical Role of Electrical Insulating Sleeving

Request a Quote Today! At Aeromotive Services, our expertise in advanced materials spans industries — from automotive and commercial equipment to aerospace and aviation. One essential yet often overlooked component in electrical systems is electrical insulating sleeving. Why Sleeving Matters Sleeving is more than just a cover — it’s a vital protective layer that ensures the longevity, safety, and performance

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Choose Wisely: There’s a Difference

Request a Quote Today! As vehicle electrical systems evolve, so must the materials and techniques used to repair and maintain them. We’re now in an era of 22–28 AWG wire, and this shift introduces new challenges for technicians, engineers, and fleet operators. At Aeromotive Services Inc., we’re here to help you stay ahead of the curve. What Is FLRY Wire?

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From Legacy to Legendary: Supporting Kenworth’s Transition with Advanced Wire Harness Solutions

As Kenworth phases out its iconic W900 series, a symbol of strength and reliability in the trucking world, Aeromotive Services Inc. is stepping up to ensure this legendary platform continues to thrive in the field. Wire Harness Assemblies That Meet or Exceed Original Standards The W900 has earned its place in commercial vehicle history, and while production winds down, the

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The Aeromotive “Build-to-Print” Advantage: Accelerating Quality and Delivery with 3D Printing

At Aeromotive, precision and speed are critical—especially when it comes to manufacturing complex wire harnesses and rugged connectors for specialized industries. As part of our Build-to-Print program, we have integrated advanced 3D printing into our production workflow to deliver smarter, faster solutions for our customers. Since 2015, Aeromotive has been utilizing industrial 3D printing technologies, evolving alongside advancements in equipment,

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From Concept to Completion: Build-to-Print Wiring & Integration Solutions for Complex Systems

In today’s fast-moving industries—automotive, aerospace, commercial off-road, and beyond—precision and reliability in electronic integration are non-negotiable. That’s where Aeromotive steps in. Our Build-to-Print program was created to take your vision—whether it’s sketched on a napkin or carefully CAD-modeled—and bring it to life with exacting standards and unmatched expertise. Low-Volume. High Complexity. Total Customization. Aeromotive specializes in low-volume, high-complexity builds, offering

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Mastering EV & ADAS Wiring Repairs – Insights from Aeromotive at HD Repair Forum 2025

Why Wiring Harness Repair is More Critical Than Ever As electric vehicles (EVs) and advanced driver assistance systems (ADAS) become standard in heavy-duty and medium-duty fleets, mechanical and collision repair shops must adapt. These advanced systems rely on complex wiring harnesses, and even minor damage can compromise safety, performance, and reliability. The challenge? Many traditional repair techniques don’t work for

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Maximize Efficiency with Aeromotive’s AASP/NJ NORTHEAST 2025 Show Special

Booth 306 March 14-16, 2025 | Meadowlands Exposition Center | Secaucus, NJ Aeromotive has been exhibiting at AASP/NJ NORTHEAST since 2009, and we’re back again for 2025 with an exclusive Show Special for collision repair and automotive professionals. Show Special: FREE ITT Cannon Connector Extractor Tool Purchase a 3-piece ITT Cannon housing set at the show and receive a FREE

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Aeromotive at Work Truck Week 2025 – Exclusive Show Special!

Visit Aeromotive at Booth 544 – Work Truck Week 2025! Aeromotive is heading to Work Truck Week 2025, and we’re bringing an exclusive Show Special you won’t want to miss! As leaders in wire harness solutions, we understand the importance of quality components for your electrical systems. That’s why we’re offering an incredible limited-time deal for attendees: Exclusive Show Special:

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Evaluating Wire Damage in Modern Vehicles – The Role of Wire Harness Solutions

As the automotive industry continues to evolve, wire harnesses and their impact on collision repair are becoming more significant. Understanding how to evaluate and repair wire damage is crucial for today’s collision repair technicians. With modern vehicles featuring complex wiring harnesses, technicians must be equipped with the latest knowledge and tools to address these challenges effectively. At AASP-IL, Carl Dumele

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