Remove and Repair Program

Wire Harness Repair When Replacement Is Not the Best Option

When a harness, connector, cable assembly, or circuit is damaged, replacement is not always fast, available, or cost-effective. Aeromotive helps repair facilities, fleets, and manufacturers restore damaged assemblies through a controlled Remove and Repair process.

Good fit for:

  • Backordered OEM harnesses
  • Discontinued or obsolete parts
  • ADAS and sensor wiring damage
  • SRS circuit concerns
  • EV and specialty wiring applications
  • Expensive full harness replacements

A practical alternative to full replacement

Full harness replacement can create delays, added cost, and sourcing issues. Aeromotive’s Remove and Repair Program focuses on evaluating the damaged assembly, replacing compromised sections, and returning the part for installation when repair is the right solution.

Increase Uptime

Move forward when OEM parts are delayed, unavailable, or discontinued.

Control repair costs

Replace only what is compromised instead of replacing an entire usable assembly.

Support complex systems

Get help with modern electrical systems, including ADAS, SRS, EV, and specialty harness applications.

What Remove and Repair includes

Remove and Repair is not a temporary patch. Aeromotive evaluates the damaged component, identifies compromised materials, replaces affected sections, and verifies the assembly before it is returned.

Common repair needs

  • Damaged wire harnesses
  • Connector and terminal damage
  • Compromised insulating sleeving
  • Sensor and ADAS-related wiring
  • SRS circuit replacement
  • Specialty cable assemblies
  • Obsolete or hard-to-source components

Built around safety, quality, and documentation

Modern electrical systems require more than a quick splice. Aeromotive uses controlled procedures, proper materials, inspection, and testing to support reliable performance in safety-sensitive and complex applications.

Proper materials

Compromised wire, connectors, terminals, sleeving, and protective materials are replaced with appropriate components for the application.

Electrical testing

Assemblies are inspected and tested before return to help verify function and repair quality.

Process control

Repairs are handled through a repeatable process designed for consistency, traceability, and dependable workmanship.

Remove and Repair

Best for one-off repairs where a specific damaged assembly is removed, evaluated, repaired, tested, and returned.

  • Individual damaged assemblies
  • Backordered or obsolete parts
  • Specialty repairs
  • Hard-to-source replacements

Remanufactured Solutions

Best for recurring needs, fleet programs, or customers who need repeatable access to similar assemblies.

  • Higher-volume needs
  • Recurring repairs
  • Core-based programs
  • Stocked assembly availability

How the process works

Aeromotive makes it simple to find out whether your damaged assembly is a candidate for Remove and Repair.

Send the details

Provide photos, part numbers, vehicle or equipment details, and a description of the damage.

Remove and submit the assembly

The damaged harness, connector, circuit, or cable assembly is sent to Aeromotive for review.

Evaluation and repair

Aeromotive determines repairability, replaces compromised sections, and restores the assembly when appropriate.

Testing and return

The assembly is inspected, tested, and returned for installation.

Have a damaged harness or electrical assembly?

Send Aeromotive the details and find out if Remove and Repair is the right option before waiting on a backordered part or approving a costly full replacement.