Automotive safety systems have evolved far beyond seat belts and airbags. Today’s vehicles are equipped with advanced technology such as Supplemental Restraint Systems (SRS) and Advanced Driver Assistance Systems (ADAS). These systems rely on highly specialized wiring assemblies that demand precision manufacturing and careful handling. Aeromotive now offers flat-rate replacement programs designed to keep these critical systems performing exactly as intended.
Flat-Rate SRS Circuit Replacement – $295 + Shipping
We’re offering a flat-rate replacement for SRS crash sensor circuit damage on Toyota and Lexus models from 2005–2025.
Covers wire and/or connector damage for up to 2 wires.
Entire crash sensor circuit replaced from terminal end to terminal end.
Process meets APQP, PPAP, and AS9100-certified standards.
Additional damage? We’ve got you covered — extra work is billed by time & materials.
📞 224-535-9220
✉️ parts@aeromotive.us
Now Covering ADAS-Related Wiring Damage
ADAS systems are critical for vehicle safety and functionality, and the wiring is more complex than ever before. Examples of ADAS components include:
Camera Systems
Distance Measuring Equipment
Communication/Navigation
Satellite/Radio
GPS
Video & Entertainment
Coaxial cable replacement (terminal end to terminal end, ISO 9001/APQP compliant)
Why We Don’t Recommend Field Repairs
1. Ultra-Fine Wiring
Modern low-voltage sensor circuits often use 20–26 AWG wires with just 7 copper strands — far smaller than the 16–18 AWG wires of the early 2000s. Even a tiny nick during stripping can cause rejection.2. Precision Terminal Crimping
Today’s tighter tolerances require manufacturer-specific tooling. Field tools can’t achieve the correct crimp height, especially for coaxial cables.3. High-Precision Connector Housings
Smaller terminals demand precision injection molding and delicate tools. For example, forward-looking radar sensors require inspection microscopes capable of 10x–100x magnification to verify crimp quality.
Aeromotive’s Recommendation:
Do not repair wiring in these systems in the field. Instead, replace only the portion directly affected — such as a damaged connector housing or terminal — using Aeromotive’s Remove & Replace Program.
Bottom Line:
When it comes to SRS and ADAS wiring, safety isn’t negotiable. Trust Aeromotive’s certified processes for precise, reliable repairs that keep safety systems performing at their peak.
📞 224-535-9220
✉️ harness@aeromotive.us
We’d love to hear from you. What topics around harnesses or connectors are you most interested in?
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Where to Find Us Next:
Aeromotive is proud to support the industry through upcoming events, where we look forward to connecting with you in person!
📍 Farm Progress Show 2025 (Exhibit VIT9413) – Visit us at Farm Progress Show
🏌️♂️ AASPIL Golf Outing – Supporting our local automotive community as a hole sponsor.
🎸 Music City Collision Conference 2025 – Stop by our booth at Music City Collision Conference
Your customer feedback drives everything we do — we’d love to hear what you’d like us to showcase at these events!
